Manufacturing Engineer

About this role

Allen Control Systems, a defense robotics startup, seeks an experienced Manufacturing Engineer to design and optimize production processes for autonomous systems. You'll lead process optimization, equipment integration, and continuous improvement initiatives while collaborating cross-functionally to scale from prototype to high-volume manufacturing.

What you'll do

• Design and optimize manufacturing workflows, assembly methods, and automation integration for robotic system components
• Perform root cause analysis using 8D and Fishbone methodologies to implement corrective and preventive actions
• Conduct process capability studies, FMEA, and Gauge R&R analyses to validate measurement systems and ensure quality
• Manage CNC machines, test fixtures, and automated assembly line setup, validation, and maintenance
• Track KPIs including OEE, throughput, and scrap rates; support lean and Six Sigma continuous improvement efforts
• Evaluate vendor performance and develop incoming material and component quality protocols

What they're looking for

• Manufacturing process design and optimization
• CAD/CAM and process simulation software
• Statistical process control (SPC) and data analysis tools (Minitab)
• Root cause analysis methodologies
• Design for Manufacturability (DFM) principles
• Lean manufacturing and Six Sigma
• Quality standards (ISO 9001, AS9100)
• Equipment integration and CNC operations

Benefits

• Competitive salary
• Equity package
• Health, dental, and vision insurance
• Paid time off