Mechanical Design Engineer - Tooling

About this role

HRL Laboratories seeks a Mechanical Design Engineer to lead the design, simulation, and analysis of advanced electro-mechanical hardware assemblies for infrared sensor systems used in aerospace and defense applications. You'll manage cross-functional teams through the complete product lifecycle while ensuring compliance with precision alignment, manufacturing standards, and customer requirements.

What you'll do

• Design, simulate, and conduct experimental analysis of electro-mechanical hardware assemblies
• Create and maintain engineering drawings with GD&T specifications and performance metrics
• Present design reviews and technical findings to customers and stakeholders
• Manage project budgets, schedules, and earned value metrics using IMS
• Lead teams from product inception through program closeout
• Monitor device performance and manufacturing process effectiveness using statistical process control

What they're looking for

• Mechanical design and CAD (SolidWorks)
• Precision alignment, chip interconnect, and adhesive bonding
• GD&T and technical drawing interpretation
• Knowledge of MIL, ASTM, ASME, AWS, IPC, and NASA standards
• Product review cycles (PDR, CDR, MRR, HAR)
• Thermal-mechanical analysis and FEA (COMSOL or Abaqus preferred)
• Project management and earned value tracking
• Infrared hardware design and cryogenics (preferred)

Benefits

• Competitive salary range: $140,700 - $175,950
• Medical, dental, and vision insurance
• 401(k) matching
• Gym facility access
• PTO and sick time
• Career advancement opportunities