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Vulcan Elements

Controls Engineer

Research Triangle Park, NCmidAdded today

About this role

Lead controls engineering for a rare-earth magnet manufacturing facility expansion, owning industrial automation systems from design through commissioning. You'll program and integrate PLCs, robots, and CNC equipment across finishing operations while ensuring safety compliance and conducting factory acceptance tests.

What you'll do

  • Program, debug, and commission Allen-Bradley, Siemens, and other industrial control systems for grinding, wire saw, EDM, coating, and inspection equipment
  • Integrate and commission robotic cells (Fanuc, ABB, Kuka) including tooling, vision, motion coordination, and PLC-to-robot handshaking
  • Perform risk assessments per ISO 10218, ISO/TS 15066, and ANSI/RIA standards; specify and validate safety functions at FAT
  • Configure PLC, robot, CNC, and SCADA/MES communications with tag mapping, alarming, and data acquisition
  • Lead Factory Acceptance Tests (FAT) and Site Acceptance Tests (SAT) to verify functional and safety compliance
  • Integrate inspection and analytical instrumentation into cell control with measurement-to-reject interlocks and SPC data flow

What they're looking for

  • Allen-Bradley/Rockwell PLC programming and commissioning
  • Siemens automation systems and SCADA platforms
  • Industrial robot programming (Fanuc, ABB, Kuka)
  • ISO 10218, ISO/TS 15066, ANSI/RIA safety standards
  • Machine vision and end-of-arm tooling integration
  • Industrial networking and data communications
  • CNC machine control integration
  • Electrical schematic and control architecture review
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Vulcan Elements

Vulcan Elements manufactures rare-earth magnets for defense and aerospace applications, with a focus on American production and advanced processing capabilities. The company is hiring materials engineers, process specialists, mechanical engineers, safety professionals, and network engineers to support manufacturing operations, facility expansion, and process optimization.

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Likely interview questions

  • Walk us through your experience programming and commissioning Allen-Bradley or Siemens PLCs in a manufacturing environment.
  • Describe a time you integrated a robotic cell with coordinated motion systems and safety functions—what challenges did you encounter?