Fuse Energy
Fluid Dynamics Engineer
About this role
Lead the design and operational integration of large-scale fluid systems for Fuse's Z-Star pulsed-power accelerator, managing millions of liters of transformer oil and deionized water through CFD simulation, thermal analysis, and commissioning support.
What you'll do
- Design large-scale fluid circuits for storage, recirculation, and reconditioning of transformer oil and DI water systems
- Build and run CFD models to optimize flow paths and identify risks like cavitation or turbulence
- Develop fluid-quality protocols including breakdown-voltage testing, moisture control, and particle filtration
- Perform thermohydraulic analyses and design cooling strategies for heat loads from pulsed discharges
- Create P&IDs, system schematics, and operational procedures for all fluid subsystems
- Support on-site fabrication, testing, commissioning, and troubleshooting of fluid systems
What they're looking for
- CFD tools (ANSYS Fluent, CFX, OpenFOAM, or COMSOL)
- Large-scale industrial fluid system design and pump/filter/heat exchanger selection
- Transformer oil and dielectric fluid properties and testing
- Convective and forced-flow heat transfer analysis
- Piping and instrumentation diagram development
- Deionized water systems and ion-exchange resin bed operation
- Python for data post-processing and automation
- ASME piping codes and high-voltage facility standards
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Fuse Energy
Fuse Energy develops next-generation fusion energy machines and advanced pulsed power technologies, including laser systems and radiation shielding solutions. The company is hiring machinists, mechanical engineers, nuclear engineers, laser engineers, and electrical engineers to design, manufacture, and test precision components and systems for its fusion energy platforms.
View all jobs at Fuse EnergyLikely interview questions
- Describe your experience designing or operating large-scale fluid systems in energy or high-voltage environments and what specific challenges you encountered.
- Walk us through your CFD modeling approach for a multi-million-liter recirculation system—what physics would you prioritize and why?